Kugwiritsa ntchito laser cladding ndi kulimbitsa pamwamba pamakampani azitsulo

Masiku ano, teknoloji ya metallurgical yakhala yokhwima kwambiri.Kutalikitsa moyo wautumiki wa zigawo zikuluzikulu za mzere wazitsulo zopangira zitsulo pogwiritsa ntchito ukadaulo wokonzanso sizingangowonjezera magwiridwe antchito azinthu zatsopano, komanso kukonza zinthu zakale ndikutalikitsa moyo wautumiki wazinthu.Nthawi yomweyo, imatha kuchepetsa kukonza kwa zida ndi nthawi yopumira komanso kukonza magwiridwe antchito.

1. Laser cladding ya mbali kalozera mbale

Mbali yowongolera mbale ndi gawo lofunikira la mbale yotentha yozungulira komanso mzere wopanga mizere.Pambuyo pakuphimba kwa laser kwa zida za aloyi (posankha) pamwamba pa mbale yowongolera mbali, moyo wautumiki wa mbale yowongoleredwa imasinthidwa bwino ndipo mtengo wake umachepetsedwa.

2. Laser cladding wa ng'anjo pansi mpukutu

Monga njira yotumizira kutentha kwapamwamba kwambiri, chopukusira pansi pa ng'anjo chakhala chikugwira ntchito kumalo otentha kwambiri odzaza ndi mpweya woipa kwa nthawi yaitali.Mphete yodzigudubuza yolumikizana mwachindunji ndi slab yotentha kwambiri imakonda kumamatira chitsulo, nodulation, oxidation, corrosion, kuvala, kutentha kwambiri ndi zochitika zina.Makamaka, zolakwika zosiyanasiyana zamtundu monga maenje, zokopa ndi zikopa ziwiri pansi pa slab zomwe zimayambitsidwa ndi chitsulo chomata ndi ma nodulation zimawonekera kwambiri pazitsulo zofewa monga chitsulo cha silicon ndi zida zoziziritsa zozizira.A wosanjikiza wa zinthu zatsopano ndi mkulu kutentha kukana, makutidwe ndi okosijeni kukana ndi kuvala kukana TACHIMATA pamwamba pa wodzigudubuza mphete ndi laser, pofuna kupewa chodabwitsa cha zitsulo kukakamira, nodulation kapena lotayirira peeling wa oxide sikelo pamwamba pa wodzigudubuza. mphete pa nthawi yautumiki wa chodzigudubuza pansi pa ng'anjo, zomwe zidzakhudza mtundu wotsatira wa slab ndikuwongolera bwino chuma cha mzere wopanga.

3. Laser kukonza / kuzimitsa mphero nyumba

Rolling mphero ndi zida zofunika kwambiri pamakina otentha.Kusiyana kwapamtunda kumayambitsidwa ndi dzimbiri, zomwe zimakhudza mawonekedwe a mawonekedwe ndi khalidwe la mankhwala.Ndi laser kuphimba ndi aloyi wosanjikiza pa anagubuduza mphero nyumba, mawonekedwe oyambirira akhoza kubwezeretsedwa popanda mapindikidwe, bwino kupititsa patsogolo kukana kuvala kwa okwera pamwamba pa mphero kugubuduza sliding mbale ndi kuwonjezera moyo utumiki.

4. Laser remanufacturing wa lathyathyathya mutu chivundikirocho

Makina oyendetsera mphero zomalizitsa amayamba ndi mabuleki pafupipafupi, zomwe zimapangitsa moyo waufupi waufupi wa manja a mutu wathyathyathya ndi zolephera zambiri.Chophimba cha laser chimagwiritsidwa ntchito kupanganso chivundikiro chamutu chathyathyathya chagalimoto yayikulu ya mphero.Zotsatira zogwiritsira ntchito zikuwonetsa kuti kuchuluka kwa chivundikiro chamutu chathyathyathya chokhala ndi laser cladding ndi kochepa kwambiri, ndipo moyo wautumiki umakhala wabwino kwambiri poyerekeza ndi wopanda laser cladding.

5. Long olamulira laser kuzimitsa

Shaft ndi gawo lofunikira panjira yopatsira.Moyo wa shaft umakhala bwino kwambiri ndi kuumitsa kwa laser.Chithunzi chotsatira chikuwonetsa kuzimitsidwa kwa laser kwa sprocket shaft.Pambuyo kuzimitsa, kuuma kumakhala bwino kwambiri popanda mapindikidwe.

6. Laser alloying wa mpukutu

Pereka ndiye gawo lalikulu logwirira ntchito ndi chida pa mphero yomwe imayambitsa kusinthika kwachitsulo kosalekeza.Kuwonongeka kwanthawi yayitali komwe kumagwirira ntchito kumapangitsa kuti pamwamba pake kung'ambika, kusweka komanso kusweka.Moyo wautumiki wa mpukutuwo ukhoza kukulitsidwa bwino ndi laser alloying ya roll.Chithunzi chotsatirachi chikuwonetsa kuti mpukutu wa bar ndi alloyed ndi laser, yomwe ilibe mapindikidwe, kukana kutentha kwambiri, kukana kwa dzimbiri ndi kusintha kwakukulu kwa chitsulo chodutsa mphamvu.

Kuphatikiza apo, ukadaulo wa laser surface remanufacturing umagwiritsidwanso ntchito pokonza shaft ya mphero, shaft ya giya, gudumu loyenda, lumo, chodzigudubuza, nyumba zochepetsera, ndi zina zambiri. ukadaulo wa laser surface remanufacturing uli ndi ubwino wa magwiridwe antchito abwino kwambiri, apamwamba. kugwiritsa ntchito zinthu komanso kusinthasintha kwakukulu.Sizingangobwezeretsanso miyeso yakunja ya magawo owonongeka, komanso kupangitsa kuti ntchito yake ifike kapena kupitilira mulingo wazinthu zatsopano.Pakalipano, wakhala akugwiritsidwa ntchito kwambiri m'mabizinesi achitsulo ndi zitsulo.