Ndi ubwino wa mtengo wotsika, kugwiritsa ntchito bwino kwambiri komanso kugwiritsa ntchito kwambiri, ukadaulo wa laser processing ndiye ukadaulo wapamwamba kwambiri wopangira zida zamakono, zomwe zikuyimira chitukuko chamakampani opanga mtsogolo.
Kugwiritsa ntchito matekinoloje opangira laser makumi masauzande a watt kumakulitsa ndikukweza magawo ogwiritsira ntchito.Ndi kukhwima kwapang'onopang'ono kwaukadaulo, makumi masauzande a watt laser amadziwika kwambiri pamsika.Kuphatikiza apo, kukweza kwa mafakitale mdziko muno kumafunikira ukadaulo wapamwamba kwambiri m'malo mwachikhalidwe.makumi masauzande a watt laser ndizomwe zikukwera, ndipo tsogolo lafika!
Malinga ndi kusanthula mowa wa makampani zitsulo China, pakali pano, waukulu ntchito mafakitale zitsulo ndi zomangamanga, makina, galimoto ndi mphamvu, kenako shipbuilding ndi zipangizo zamagetsi zapakhomo, ambiri mwa mafakitale ntchito mbale sing'anga ndi katundu.Kudula kwa plasma, kudula kwa lawi lamoto, kudula madzi, kudula waya, ndi zina zotere, zimagwiritsidwa ntchito pokonza mbale zachikhalidwe komanso zakuda.Komabe, pali mavuto, monga plasma sangathe kudula mabowo ang'onoang'ono, osauka dimensional olondola, lalikulu matenthedwe zimakhudza, sangathe kudula mbali zing'onozing'ono, slotting lonse ndi zinyalala zipangizo;kudula kwamoto kumangodula zitsulo za carbon, osati zitsulo zopanda chitsulo, ndipo kuthamanga kwachangu kumachedwa;kudula madzi kumaipitsa ubwino wa madzi;liwiro kudula waya ndi pang'onopang'ono, ndipo consumables ndi zazikulu;kutayika kwa nkhonya ndi kwakukulu, ndipo mtengo wa zida ndi wokwera.
Traditional Processing Njira
Mlandu 1: Gear
Makampani ogwiritsira ntchito: makina omanga, mayendedwe anjanji, zida zamagetsi etc.
Makumi zikwizikwi zida za laser watt zili ndi mwayi wapadera pakudula mbale zakuda, ndipo kuthekera kwake pokonza magawo olondola kwambiri kumakhalanso kolimba kwambiri.Kwa zida zogwirira ntchito zomwezo (monga momwe tawonetsera pachithunzi chotsatirachi mwachitsanzo), kutentha kwakukulu komwe kumapangidwa panthawi ya kudula kwa plasma kumadutsa mbali yakuthwa ya giya, ndipo nkhope yodulira imakhala yoyipa komanso yosasalala bwino, chifukwa chake, mphero. makina amafunikira kuti amalize kukonza zida zozungulira zozungulira kukhala zida zakuthwa zachiwiri.Mbali yakuthwa imatha kudulidwa nthawi imodzi pogwiritsa ntchito makumi a zikwi za Watt laser kudula, ndipo gawolo ndi losalala, lomwe lingakwaniritse zofunikira zamlengalenga, zida zamagetsi zamagetsi, zida zamafuta ndi kupanga magalimoto ndi mafakitale ena ofunikira kwambiri.
Zitsanzo: 500mm m'mimba mwake zida, 12mm makulidwe, mpweya zitsulo, R1mm lakuthwa ngodya, 42 lakuthwa ngodya;
| Processing njira | Kukonzekera kwachikhalidwe | 12KW laser | 20 kW laser |
| Zida zofunika | 300A plasma kudula zida, deburring makina, makina mphero | Makumi zikwizikwi zida za laser watt | Makumi zikwizikwi zida za laser watt |
| Chiwerengero cha ogwira ntchito ofunikira | 2 munthu | 1 munthu | 1 munthu |
| Amafunika Machining udindo | 3 mitundu | 1 | 1 |
| Ndi yachiwiri processing chofunika | Chachiwiri akupera, kumaliza | Kupanga mwachindunji | Kupanga mwachindunji |
| Kudula liwiro | 3.9m/mphindi 3.9m/mphindi | 5.5m/mphindi 5.5m/mphindi | 8.5m/mphindi 8.5m/mphindi |
| Processing nthawi | 227mn5s (kudula kwa plasma: 2min6s + akupera: 38S + mphero ngodya: 2min21s + kusamutsa siteshoni ndi disassembly: 22min) | 1m30s 1m30s | 58s ndi 58s ndi |
| Mtengo wokonza | mtengo 8.47 (makina a plasma + deburring + makina ophera + 2 maola ogwira ntchito, mtengo wagawo: 1.03 yuan / m, kutalika kozungulira: 8.22 m) | 1.62 Yuan (mtengo wagawo: 0.197 yuan / m, kutalika kozungulira: 8.22m) | 1.37 Yuan (mtengo wagawo: 0.167 yuan / m, kutalika kozungulira: 8.22m) |
Mlandu wa 2: khoma lotchinga la aluminium, zokongoletsera zazenera za aluminiyumu
Makampani ogwiritsira ntchito: ntchito yomanga ndi yotchinga khoma
Kwa zojambula zovuta, njira yopangira chikhalidwe sichikhoza kumalizidwa nthawi imodzi, zomwe zimafuna kuphatikiza zipangizo zambiri ndi teknoloji, ndipo zotsatira zake nthawi zambiri zimakhala zosasangalatsa.Komabe, luso la laser losinthika limatha kukonza zithunzi zilizonse ndi chida chimodzi, ndipo liwiro ndi zotsatira zake zimapitilira njira zachikhalidwe.Kutengera chithunzi cha nkhuni mbale zitsulo nsalu yotchinga khoma monga chitsanzo (workpiece mu chithunzi zotsatirazi monga chitsanzo), mwambo processing njira ya aluminiyamu nsalu yotchinga khoma ndi zenera zokongoletsera ndi 10-25mm mbale makulidwe amafuna kuphatikiza chosema makina ndi kudula waya. .Makina ojambulira sangathe kupanga ngodya zakuthwa, ndipo mtengo wodula waya ndi wokwera, mphamvu yake ndiyotsika kwambiri, ndipo kukula kwake kuli kochepa.Ngati makumi masauzande a Watt laser processing agwiritsidwa ntchito, chida chimodzi chitha kumalizidwa nthawi imodzi, ndi liwiro lalikulu, mtengo wotsika, kumaliza kwabwino pamtunda, komanso chitha kukonza mitundu yosiyanasiyana yayikulu.
Zitsanzo: kukongoletsa zenera ndi aloyi aluminiyamu, 12mm wandiweyani, chojambula chosasinthika
| Processing mode | Kukonzekera kwachikhalidwe | 12KW laser | 20 kW laser |
| Zida zofunika | Makina ojambulira + makina odulira waya | Makumi zikwizikwi zida za laser watt | Makumi zikwizikwi zida za laser watt |
| Chiwerengero cha ogwira ntchito ofunikira | 2 munthu | 1 munthu | 1 munthu |
| Amafunika Machining udindo | 2 mitundu | 1 | 1 |
| Ndi yachiwiri processing chofunika | Amafunika chithandizo chachiwiri (kuchotsa, kuipitsidwa kwamafuta) | Direct kupanga popanda akupera | Direct kupanga popanda akupera |
| Kudula liwiro | Makina ojambula: kuya kwa 0.3 mm, chakudya cha 1 m / min, kudula waya 2000mm²/h | 2.5m/mphindi | 4.5m/mphindi |
| Processing nthawi (12mm zotayidwa aloyi, processing nthawi pa mita) | Makina ojambulira: 40min Makina odulira waya: 2h | 24s | 13s |
| Mtengo wokonza (yuan / m) | Makina ojambula: 40 yuan (mtengo wagawo: 60 yuan / ola) Makina odulira waya: 20 yuan (mtengo wagawo: 10 yuan / ola) | 0.52 Yuan | 0.34 yuan |
Mlandu 3: kudzera pa hole disc
Makampani ogwiritsira ntchito: petroleum, gasi, zitsulo.
Ukadaulo waukadaulo wamakono uyenera kugwiritsa ntchito nkhungu ndi chodula kuti zithandizire kukonza, zomwe zimalepheretsa kukonza kwazithunzi zina.Ngati zojambulajambula zisintha, nkhungu iyenera kukonzedwanso.Mtengo wa nkhungu ndi wokwera, nthawi yosinthidwa ndi yaitali, ndipo siingathe kupangidwa nthawi imodzi.Komabe, laser processing ali kusinthasintha mkulu, akhoza pokonza zithunzi umasinthasintha, ndipo akhoza kusintha kapangidwe mankhwala malinga ndi zosowa za makasitomala nthawi iliyonse, ndi khalidwe processing ndi mkulu.Pankhani yodula mabowo ang'onoang'ono (monga momwe tawonetsera m'chithunzi chotsatirachi, mwachitsanzo), kukula kochepa kwa kabowo kakang'ono ka plasma kumatha kukhala pafupifupi kofanana ndi makulidwe a mbale, ndiko kuti, 25mm wandiweyani zitsulo mbale akhoza kukonzedwa ndi dzenje lalikulu kuposa kapena lofanana ndi 25mm;pamene osachepera dzenje awiri kukonzedwa ndi makumi zikwizikwi kudula laser akhoza kufika 20% ya makulidwe a mbale kukonzedwa, ndiye 25mm wandiweyani zitsulo mbale akhoza kukonzedwa ndi dzenje awiri a 5mm, amene akhoza kudula mu wandiweyani. mbale zitsulo ndi kabowo zosiyanasiyana nthawi imodzi.
Zitsanzo: 500 mm m'mimba mwake chimbale, 25 mm makulidwe, zinthu mpweya zitsulo, processing 4, 6, 8, 10 mm molunjika kudzera mabowo, zidutswa 50;
| Processing njira | Kukonzekera kwachikhalidwe | 12KW laser | 20 kW laser |
| Zida zofunika | 300A plasma kudula zida, deburring makina, mphero makina, kubowola makina | Makumi zikwizikwi zida za laser watt | Makumi zikwizikwi zida za laser watt |
| Chiwerengero cha ogwira ntchito ofunikira | 3 munthu | 1 munthu | 1 munthu |
| Amafunika Machining udindo | Mitundu ya 4 (kusinthana 4 mitundu yazobowola) | 1 | 1 |
| Ndi yachiwiri processing chofunika | Chachiwiri akupera, kumaliza | Kupanga mwachindunji | Kupanga mwachindunji |
| Kudula liwiro | 1.9m/mphindi | 1.1m/mphindi | 1.5m/mphindi |
| Processing nthawi | 56m6s (kudula plasma: 4min14s + akupera: 38S + mphero ofukula: 1min34s + kubowola: 16min40s + siteshoni kusamutsa ndi disassembly: 33min) | 7 mz19s | 5mn22s |
| Mtengo wokonza | mtengo 52.23 Yuan (mtengo wodula wa plasma: 1.42 yuan / m, kutalika kozungulira: 1.57 m, mtengo wa dzenje: 1 yuan / chidutswa, zidutswa 50) | 9.18 yu (mtengo wagawo: 1.14 yuan / m, kutalika kozungulira: 8.05m) | mtengo 8.53 (mtengo wagawo: 1.06 yuan / m, kutalika kozungulira: 8.05m) |
Kuphatikizika kwa kuchuluka, kuthamanga kwambiri, khalidwe labwino komanso mtengo wotsika ndi zokolola.Kwa makampani opanga zinthu, zokolola zapamwamba zimatanthawuza kuchita bwino kwambiri komanso kutsika mtengo kutengera khalidwe lapamwamba.
Nthawi yotumiza: Mar-05-2021